Instrumentation & Control Services
Complete lifecycle instrumentation and control system services — from installation and integration to testing and commissioning — delivering safety, precision, and seamless project execution.
Why Choose Nesma Global
Precision Engineering
Years of hands-on experience across diverse process applications, ensuring precise instrumentation and control in every project.
Safety First
Every solution is designed with safety as the top priority, meeting the strictest industry standards and plant safety requirements.
Timely Delivery
Proven track record of delivering instrumentation and control projects on schedule with optimal performance and full documentation.
At Nesma Global, we specialize in the complete lifecycle of instrumentation and control systems, backed by years of hands-on experience across diverse process applications. From installation and integration to testing and commissioning, our solutions prioritize safety, precision, and timely delivery — ensuring optimal performance and seamless project execution.
Our Services
Instrumentation Installation & Hook-Up
Comprehensive solutions for the installation and connection of instrumentation across all process measurement and control applications.
- Field Instruments: Supply and installation of transmitters, gauges, and switches for measuring pressure, temperature, flow, and level.
- Valves and Fabrication: Installation of control valves, on/off valves, breather valves, and safety relief valves, along with fabrication of associated pedestals and junction boxes.
- Complete Hook-Up: Ensuring all systems are connected with cabling, instrument air/gas tubing, and impulse piping.
Control System Design & Upgrades
Expert design, upgrade, and commissioning of control systems from leading global manufacturers, ensuring seamless integration and optimal performance.
- PLC, DCS, SCADA, and HMI Integration: Upgrading and commissioning systems from top manufacturers such as Honeywell, Yokogawa, Allen Bradley, and Schneider Electric.
- Marshalling and System Cabinets: Installation and configuration of marshalling cabinets and I/O cards, ensuring seamless integration across all control levels.
Valve Automation & Control Systems
Full installation and commissioning of automated valve systems and centralized control solutions for efficient and safe process operations.
- Motor-Operated and Emergency Shutdown Valves: Installation and commissioning of MOVs and ESDs, along with control valves for critical process control.
- Centralized Automation Solutions: Design and deployment of control cabinets and system workstations for efficient plant-wide operation.
Testing & Commissioning Services
Rigorous functional testing, calibration, and commissioning support to ensure every system performs safely and reliably from day one.
- Functional Testing and Calibration: Conducting loop checks and calibrations using certified tools to verify system accuracy and performance.
- Comprehensive Support: Providing pre-commissioning and commissioning assistance, complete with documented test reports for full traceability.
Analytical & Monitoring Solutions
Advanced analyzer and monitoring system installation for real-time process insight, condition tracking, and plant performance optimization.
- Analyzer Installation: Setting up analyzers for O2, CO2, combustion gases, pH, and conductivity across process environments.
- Monitoring Systems: Implementing vibration and temperature monitoring systems (e.g., Bentley Nevada), corrosion monitoring probes, and flow computers.
Specialized Systems Integration
Installation and integration of specialized remote and central control systems for demanding industrial and process environments.
- Remote Terminal Units (RTUs): Installation of RTUs, emergency shutdown cabinets, and nuclear level transmitters (e.g., VEGA) for remote process monitoring.
- Central Control Solutions: Engineering workstations and operator stations designed for control room environments and plant-wide supervision.
Fire & Gas Safety Systems
Engineering, procurement, and installation of fire and gas detection and suppression systems fully integrated with plant automation for enhanced safety.
- Detection Systems: Engineering, procurement, and installation of fire and gas detection systems, firewater pump controllers, and complete firefighting packages.
- Integration with Plant Automation: Implementing DDC systems and F&G cabinets (e.g., Allen Bradley, Honeywell) to enhance safety measures across all plant areas.
Advanced Cabling & Communication Infrastructure
End-to-end control cabling and communication infrastructure installation, including fiber optic networks and electrical heat tracing systems for critical facilities.
- Control Cabling Installation: Installation of primary and secondary control cabling, including loop checking and fiber optic cabling with OTDR testing.
- Electrical Heat Tracing Systems: Providing control cabling for DCS, ESD, and PLC systems ensuring system reliability in all operating conditions.
Metering & Skid Solutions
Precision installation and commissioning of metering skids and flow computing systems for accurate measurement and process accountability.
- Metering Skids and Flow Computing: Installation and commissioning of metering skids and flow computing systems (e.g., Alderley, Elster) for custody transfer and process metering.
Mechanical & Ancillary Support
Comprehensive mechanical support services that complement instrumentation activities, ensuring complete field readiness and operational integrity.
- Mechanical Seal Plans: Installation and full support for field instrumentation commissioning activities, ensuring mechanical integrity across all connected systems.
Our Technical Expertise
DCS & PLC Systems
Honeywell, Yokogawa, Allen Bradley, Schneider Electric — expert integration across all major platforms.
Fire & Gas Systems
Complete F&G detection, suppression, and plant automation integration for maximum safety compliance.
Process Analyzers
O2, CO2, combustion gas, pH, and conductivity analyzers installed and commissioned for accurate process insight.
Metering & Flow
Custody transfer and process metering skids with Alderley and Elster flow computing systems.
Our Commitment to Excellence
Quality Assurance
Comprehensive quality control and documented test reports at every stage ensuring all systems meet the highest standards.
Client Partnership
Transparent communication and collaborative approach ensuring client satisfaction from design through to commissioning.
Expert Team
Experienced instrumentation engineers and technicians with deep expertise across all control system disciplines.
Sustainable Practices
Commitment to energy-efficient control solutions and responsible engineering methodologies across all projects.